Autoliv, Bosch, Continental, Hella, Schaeffler, Celestica
Global Source Case Studies
EXPERIENCE
professionalism
INTEGRITY
CLIENT: AUTOMOTIVE INDUSTRY
Inspection process automation + remote inspection
(in clean room)
Before the upgrade
The customer had two inspection lines with different travel speeds. Each line was supervised by an operator. Optimization of current processes was requested.
After the upgrade
One operator can supervise two lines in parallel. Inspection time is reduced by 50%. Optimized workflow.
Description
Turnkey solution
We designed and implemented a complete, customized solution on the clean room inspection line.
Client Problem
The customer had two inspection lines with different travel speeds. Each line was supervised by an operator. Optimization of current processes was requested.
Proposed Solution
+ Digital Microscope
Digital Microscope INSPEX 3 - Made by ASH technologies Ireland
+ Motorized Setup
Gantry Igus Germany type of system for motorized movement, on the X-Y axes of the digital microscope.
+ IFM light barrier
Security in operation through the IFM Light Barrier
Automation control by Siemens PLC
+ BOSCH Rexroth, Fath connectors
Mechanical structure made from BOSCH Rexroth aluminum profiles with Fath connectors
+ Angular measurement and analysis
Option to take measurement on live or static images and angular analysis possibility with the Rotating Viewer 360 degree accessory.
50% less workforce
One person directly supervises the line with higher workflow but can perform the inspection in parallel with a remote joystick on the line with lower workflow.
Inspection optimization
Digitalization contributes to the optimization of inspection. Especially helpful is the option to take measurements on live or static images and angle analysis.
Operator ergonomics
An increase in work ergonomics was achieved, ensuring increased comfort for the operator
Increased yield
Increased yield is ensured by the motorization of the microscope. The inspected equipment from the inspection line no longer requires handling.
Workforce Reduction
Efficiency increase
Client Satisfaction
Top Benefits
Only one person can directly supervise the line with higher workflow and can perform the inspection in parallel with a remote joystick on the line with lower workflow. The inspection optimization was achieved through digital technology.
Increased work ergonomics was achieved, ensuring increased comfort for the operator and increased efficiency.
ASH 360 Rotating Viewer
Live or static image measurements and the possibility of angular analysis with the Rotating Viewer 360 degree accessory.
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They say
Testimonials
After a thorough analysis of the market, we ended up collaborating with Global Source to equip the analysis laboratory inside the factory. Thanks to their professionalism, we managed to successfully complete a project in a very short time. Their professionalism helped us to find the most optimal solutions regarding the level of equipment of the laboratory with the latest generation equipment.
Andreea-Nicoleta Radu - Testing
“
We can strongly say that the products offered and recommended have a great impact and improvement in our daily basis.
Furthermore not only upgrades regarding microscopic inspection solutions even with our monthly requests for dimensional measurements and many more others. The requests were performed promptly and professionally and the results delivered with an expected quality range.
The solutions and systems provided in their catalogue cover a huge range of applicability in Automotive Industry.’’
Ioia Elena -Cristina - Continental Automotive Sibiu
“
“Based on the collaboration I had with Global Source, I have nothing but praise, excellent support in choosing the optimal solution for us and high quality services.”
Petru Purea - Hella Romania
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